Production Line Balancing Model to Improve Productivity in a Tempered Glass Processing Company

Authors

DOI:

https://doi.org/10.15381/idata.v24i1.19814

Keywords:

line balancing, productivity, mudas, 5S, theory of constraints

Abstract

A line balancing model for a tempered glass processing company was developed in this study, aimed at demonstrating how its implementation helps to improve productivity. The model is based on the development of the five steps of the theory of constraints (TOC): identify the constraint, exploit the constraint, subordinate everything to the constraint, elevate the constraint, and check if there is a new constraint. Once the restriction was identified, it was exploited using improvement actions, such as the detection and elimination of mudas (wastes), and the application of the 5S methodology until a production capacity in line with demand was achieved. As economic investments had to be made, a table with a cost structure before and after the implementation of the model was prepared in order to calculate the return on investment (ROI) value to determine that the investment made promoted the increase in productivity.

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Author Biography

  • Omar Enrique Escalante Torres, Glasstempcorr S.A.C.

    Industrial engineer from Universidad Nacional de Ingeniería. Currently working as Head of Production Planning and Control at Glasstempcorr S.A.C. (Callao, Peru).

Published

2021-07-26 — Updated on 2021-08-06

Issue

Section

Producción y Gestión

How to Cite

Production Line Balancing Model to Improve Productivity in a Tempered Glass Processing Company. (2021). Industrial Data, 24(1), 219-242. https://doi.org/10.15381/idata.v24i1.19814