Improving Productivity in Electrowelded Pipe Production Lines through the Development of a Maintenance Plan Based on Autonomous Maintenance

Authors

  • Carlos Antonio Porras Guzmán SiderPeru - Gerdau, Lima, Peru

DOI:

https://doi.org/10.15381/idata.v27i2.25561

Keywords:

autonomous maintenance, lean manufacturing, productivity, OEE (overall equipment effectiveness), CTQ (critical to quality)

Abstract

This research aimed to increase the efficiency of electrowelded pipe production by developing a maintenance plan based on autonomous maintenance. This approach allows machine operators to perform industrial maintenance tasks, rather than relying solely on maintenance technicians. As a result of implementing the 5S methodology, conducting a time study, and establishing a comprehensive maintenance plan, plant productivity increased from 77% to 152%. The model proved effective in increasing productivity by raising overall equipment effectiveness (OEE) from 37.43% to 82.74%.

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Published

2024-12-31 — Updated on 2025-03-11

Issue

Section

Producción y Gestión

How to Cite

Improving Productivity in Electrowelded Pipe Production Lines through the Development of a Maintenance Plan Based on Autonomous Maintenance. (2025). Industrial Data, 27(2), 173-194. https://doi.org/10.15381/idata.v27i2.25561